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Capacity Planning

Master Planning for the Future

When it comes to major budget decisions, a look into the famous “crystal ball” does not really provide clarity. Before investing in a new production hall, automation or warehouse technology, solid figures need to be on the table.

Despite uncertain forecasts and volatile external conditions, long-term planning of capacities and expansion stages should not be decided ad hoc. Instead, it should be calculated by controlling or corporate planning within a consistent planning model.

Think ahead – act entrepreneurially.

  • Larger companies use a corporate planning model as part of their cross-site corporate strategy, for example
    • as an investment program planned in fixed cycles or on a rolling basis,
    • as a five-year production plan, or
    • as a business forecast.
  • Forward-looking capacity planning is no witchcraft even for mid-sized companies: you provide the forecast, LogistikPlan provides the method.

The LogistikPlan Planning Model

For capacity planning, LogistikPlan uses its own proprietary tool, developed over many years, for dimensioning and master planning of production and logistics systems: the LogistikPlan Planning Model.

Functions at a glance:

  • Calculation of historical volumes  (e.g. for procurement, production, sales)
  • Differentiated forecasting of demand volumes (e.g. with variable trends by product range)
  • Conversion of production units into logistics units (e.g. containers, packages, transport lots)
  • Mapping of limited or unlimited resources (machinery, space, personnel)
  • Modeling of holistic scenarios (procurement / production / sales scenarios)
  • Time series with annual ramp-up volumes or ramp-down volumes
  • Visualization of utilization rates for over- and under-capacity forecasting
  • Evaluation of investment requirements and process costs per scenario and year

Use of scenario techniques to narrow down growth optionsUse of scenario techniques to narrow down growth options


The future at a glance. Results of LogistikPlan consulting:

  • Strategic decision basis for investments in resources
  • Scenarios for site development with evaluation of capacities, space and costs, including outsourcing costs
  • Evaluation of investment costs and process costs
  • Data basis for master planning with expansion stages for individual operating units
  • Applicability for rolling forecasts and capacity planning
  • Handover of the model (software: Excel and VBA) for continued use by the client